The integration of digital condition monitoring is crucial for boosting productivity. It allows for the real-time gathering and analysis of data through online asset condition monitoring. By utilising Internet of Things (IoT) technology, tyre manufacturers can keep track of equipment performance, anticipate maintenance requirements, and fine-tune production processes based on immediate insights. This forward-thinking strategy reduces downtime, optimises equipment usage, and enhances productivity.

The tyre and rubber industry faces the challenge of manufacturing high-quality products that comply with global standards, all while keeping costs low, as demand increases. A significant obstacle to ensuring machine availability is the lack of adequate maintenance and reliability expertise. It’s challenging to locate and hire individuals with experience in tyre and rubber processes. Machines involved in the mixing and calendaring of components, assembly of “green” products, curing and final finishing, and quality checks must be maintained in optimal working condition. The availability of these machines is crucial for achieving production goals.

Additionally, specific actions are required to alleviate distinct environmental issues such as carbon black and sulphur dust, along with high surrounding temperatures and humidity. These conditions affect not only the durability and reliability of the equipment but also the physical well-being of the plant staff. To counteract the effects of airborne pollutants and heat on machine parts, a comprehensive knowledge of machine operating conditions is necessary.